I need to apologize to those few guys out there that would use my chassis layout drawings to help them figure out where all these wires on my chassis were going. I’ve gotten lazy, and most design layouts now consist of just a few lines to define certain aspects of the chassis geometry… I’ve built enough of these things I already know how all the wires fit in… Sorry.
All wire is 0.039” diameter, unless otherwise noted.
Pictures 1 & 2: The 4-bend front spanning wire is fashioned, assuring it is flat; the ends are trimmed to size.
Picture 3: The 4-bend front spanning wire is taped in place; a small piece of 0.047” wire is soldered on the forward side of the medial length of the spanning wire.
Note: This 0.047” wire allows for an upward tilt of the guide tongue when it’s installed.
Pictures 4 & 5: For stiffening, a second 2-bend wire is formed to fit against its three medial lengths of the front spanning wire; the wires are soldered together.
Pictures 6, 7 & 8: The 7/32” D x 1.40” L rear axle tube is jigged into place.
Note: Each main rail consists of 3 wires each.
The first main rail 2-bend (with rear axle upright bend) wire is soldered to the rear axle and front spanning wire.
Pictures 9 & 10: Two 1-bend wires are formed to define the outside of the rear static pan framing, leaving gaps at the ends sufficient for another wire to fit; these wires are not soldered at this time.
Note: Picture 10 shows the 0.024” wires used as spacing for the points of these wires at the chassis edge.
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